About the Project
Combine advanced finite element and analytical modelling, experimental machining, and artificial intelligence to develop the next generation of intelligent tool-wear monitoring and prediction, working directly with global cutting-tool leader Sandvik Coromant.
Tool wear is a major source of variation in machining forces, dimensional accuracy and process stability, often leading to premature tool replacement, component scrap and reduced productivity. This industry-sponsored EngD project, in collaboration with Sandvik Coromant, will combine physics-based finite element and analytical modelling, experimental machining, and artificial intelligence to understand how tool wear influences cutting forces and develop new methods for monitoring and predicting tool condition during turning. You will conduct research using state-of-the-art facilities at both Sandvik Coromant and the University of Sheffield.
You will develop a broad range of highly sought-after technical skills, spanning physics-based modelling and simulation, mathematical modelling, and scientific programming to develop and implement predictive models for industrial exploitation. You will gain hands-on experience in experimental design, machining trials, lab-based characterisation (SEM, EDX etc..), and sensor-based data acquisition, alongside the ability to process, analyse and interpret large, complex datasets. You will also develop expertise in machine learning, data science, statistical analysis, and model validation, learning how to combine experimental measurements, numerical simulations and data-driven techniques to solve real-world manufacturing challenges.
As an industry-sponsored project, you will work directly with Sandvik Coromant's technical specialists, contributing to research with tangible applications in cutting-tool development, intelligent process monitoring and machining simulation. An international supervisory and technical team spanning the UK and Sandvik Coromant's sites in Sweden, will provide opportunities for industrial collaboration and potentially international travel.
Benefits
- Earn While You Learn: Get a fully funded four-year postgraduate research degree (EngD or PhD) with an annual tax-free stipend of £28,000 (that’s equivalent to a £34,000 salary!). We’ve got your back so you can focus on your research.
- Serious Funding: You’ll have access to a £35,000 research training support grant over four years. Whether it’s for experimental work, conference travel, or the latest computing gear, we’ll make sure you have the resources to succeed.
- Work with the Best: Team up with industry giants to work on real-world projects that make a difference, gaining experience that sets you apart.
- Launch Your Career: Our graduates have landed senior roles in top industries, thanks to the hands-on experience and industry connections you’ll build here.
- World-Class Facilities: You’ll be working at the cutting edge, alongside experts in machining, assembly, and digital engineering. The tools and knowledge you’ll gain are second to none.
- Tailored Training: Benefit from both group-based and personalised training activities. We’ll help you craft an individual training plan that aligns with your career goals.
- Live in Sheffield: Enjoy life in one of the UK’s friendliest cities. With a vibrant social scene and supportive community, Sheffield is the perfect place to live and learn.
- Go Pro: We’ll support you in gaining Chartered Engineer (CEng) status, ensuring you’re recognised for your professional expertise.
Requirements
A first-class or strong 2:1 degree in a relevant science or engineering subject such as Mechanical Engineering, Aerospace Engineering, Materials Science, Physics, or Computer Science
If you haven’t previously been educated in English, you’ll need an overall IELTS score of 6.5 with at least 6.0 in each section
Eligibility
This project is open to Home (UK) and International students. To be considered a UK Home student, you must have no restrictions on how long you can stay in the UK, and should have been ordinarily resident in the UK for at least 3 years prior to the start of the scholarship.
Interested?
Contact [contact details available in the full listing] for more information or apply here: www.sheffield.ac.uk/made4manufacturing/how-apply
When applying, please make sure you select ‘Doctoral Training Course’ as the qualification you are applying for. You should then select ‘MADE4 Manufacturing CDT’ for the specific doctoral training course, choosing either EngD or PhD as indicated in the project title.
How to apply
Ensure you have familiarised yourself with our website before making your application. The How to Apply and FAQs pages are of particular importance.
Applications are made only via the University of Sheffield admissions system. With your application, you will need to upload copies of the following:
- Complete transcripts (and final degree certificates where available). If your qualification documents are in a language other than English, you will need to supply translated versions in addition to the originals.
- Your Curriculum Vitae (CV)
- A personal statement
- If you haven’t previously been educated in English, you must provide evidence of your English language ability
Learn More
MADE4Manufacturing CDT: www.sheffield.ac.uk/made4manufacturing
Funding Notes
We provide fully-funded four-year scholarships to our CDT students that cover tuition fees, plus an annual tax-free stipend of £28,000 (equivalent to a £34,000 taxable salary). Each student also has access to £35,000 each across the four years, which can be used for equipment, conference attendance, travel and project consumables.
Our scholarships are available to UK and international students, but not every project is open to international students. For international students, we will cover the additional tuition fee cost.
